Titanium vs. Other Engineering Metals – An Engineering Metals Comparison

Titanium CNC Machining

Selecting the right material requires a thorough Engineering Metals Comparison, especially when evaluating titanium, stainless steel, and aluminum. Each metal has unique properties that impact strength, weight, corrosion resistance, and cost, making them suitable for different applications.

Comparison Table

Property Titanium Stainless Steel Aluminum
Density (g/cm³) 4.5 7.9 2.7
Strength-to-Weight Ratio Excellent Good Very Good
Corrosion Resistance Outstanding (especially in harsh environments) Moderate (can degrade in marine/chemical exposure) Good, but less than titanium
Machinability Difficult (harder to machine) Moderate Easy (high machinability)
Cost High Moderate Low
Common Applications Aerospace, marine, medical, high-performance engineering Industrial, construction, food processing Automotive, aerospace, lightweight structures

Titanium vs. Stainless Steel

Both metals are strong and durable, but titanium has superior corrosion resistance, particularly in marine and chemical environments where stainless steel may degrade due to exposure to chlorides and acids. Titanium is also much lighter, making it ideal for aerospace and weight-sensitive applications. However, stainless steel is more affordable and widely available, making it the practical choice for general industrial use.

Titanium vs. Aluminum

Titanium and aluminum are both known for their excellent strength-to-weight ratios. However, titanium surpasses aluminum in mechanical strength and corrosion resistance, making it ideal for extreme environments such as saltwater exposure and chemical processing. Aluminum, on the other hand, is cheaper and easier to machine, making it preferable for applications where cost and ease of fabrication are priorities.


Conclusions

This Engineering Metals Comparison highlights that titanium offers the best balance of strength, weight reduction, and corrosion resistance but comes at a higher cost and is more difficult to machine. Stainless steel is a cost-effective, durable choice for industrial applications, while aluminum is lightweight, affordable, and easy to work with. The best material depends on the application’s requirements, balancing durability, environmental conditions, and budget.

The use of this metal in different applications increases the efficiency and safety of equipment and structures, and reduces maintenance costs and prolongs the service life of components. Although it faces challenges such as high production cost and limitations in its processing, it plays a crucial role in the development of advanced and sustainable technologies in the future.

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Hardness (Brinell)Density (g/cm^3)Tensile Strength(MPa)Fatigue Strength (MPa)
Aluminum 6061602.68193117
Aluminum 6063732.721468.9
Aluminum 70501472.83490160
Aluminum 7075(Aerospace Grade)1502.81503159
Aluminum MIC-6652.7105N/A
Aluminum 5052602.68193117
Hardness (Brinell)Density (g/cm^3)Tensile Strength(MPa)Fatigue Strength (MPa)
Copper 10165 - 908.89 - 8.9469 - 36576 - 90
Copper C11065 - 908.8969 - 36576 - 90
Copper C17280 - 858.25515 - 585275
Copper C26060 - 828.53103 - 44190
Copper C36063-1308.49124-310138
Brass CZ12190 - 1608.47360 - 500220 - 360
Brass CZ13170 - 1408.5340 - 480200 - 350
Hardness (Brinell)Density (g/cm^3)Tensile Strength(MPa)Modulus of Elasticity (GPa)Elongation at Break(%)
Stainless Steel 17-73887.812752046
Stainless Steel 3012178.0320521240
Stainless Steel 3031608.0324020050
Stainless Steel 3161878.0320519340
Stainless Steel 3322008.0329419644
Stainless Steel 4163607.89622009.5
Stainless Steel 4205067.8104020011.5
Stainless Steel 440C495 - 6537.8450 - 1900204 - 2152.0 - 14
Hardness(Shore D)Density (g/cm^3)Modulus of Elasticity (GPa)Tensile Strength(MPa)Elongation at Break(%)
HDPE50 - 760.92 - 0.990.565 - 1.511 - 433 - 80
UHMW-PE54 - 1200.8 - 1.80.3 - 1.111.6 - 403.5 - 800
PVC801.16 - 1.651.82 - 7.033.45 - 73.12 - 330
ABS/Nylon Blend641.04 - 1.210.9 - 5.327 - 1003.1 - 230
Acrylic600.7 - 1.30.95 - 3.7925 - 851 - 85
Nylon 6676 - 881.02 - 2.70.6 - 2510 - 981 - 300
PTFE11 - 700.7 - 3.350.392 - 0.750.86 - 41.470 - 650
PEEK62 - 941.26 - 1.722.14 - 2411 - 1251.7 - 100
POM-H811.423.27530
POM-C791.412.86740
Hardness (Brinell)Density (g/cm^3)Tensile Strength(MPa)Modulus of Elasticity (GPa)Elongation at Break(%)
Titanium(Grade 1)1204.5170 - 31010324
Titanium(Grade 2)2004.51276 - 44810320
Titanium(Grade 4)2654.51480 - 65510515
Ti-6Al-4V(Grade 5)3794.43110011410
Bronze11.6 - 4205.6 - 1469 - 80072.4 - 1380 - 70
Zinc Alloy (Zamak 5)916.720870 - 1007
Steel Alloy AISI 43403887.8597220012.1
Nickel Alloy175 - 2408.44414 - 75820716